Sistemas digitales

Vision System Upgrade

The Digital Vision System is a groundbreaking upgrade tailored for modern flexo plate mounting. Designed to replace outdated analogue systems, it combines advanced digital camera technology with sophisticated software to deliver unmatched precision, clarity, and efficiency. Transitioning to this digital platform not only ensures crystal-clear register marks but also enhances productivity, extends equipment lifespan, and minimises unplanned downtimes. Embrace a future where clarity meets efficiency in flexo plate mounting.

Características;

  • Mejorar la precisión de la montura
  • Aumentar la productividad
  • Cámaras digitales de gran aumento (100x)
  • Diseño de cámara y lente de enfoque fijo (sin ajuste continuo)
  • Iluminación LED industrial enfocada
  • PC industrial con rango de temperatura de funcionamiento de -20 °C a +70 °C con CPU 100%
  • Prolongar la vida útil
  • Elimina el riesgo de tiempos de inactividad no planificados
  • Opciones de instalación disponibles: autoinstalación o instalación Heaford

Key Benefits Explained

High-Resolution Imaging: Achieve crystal-clear images of the register marks, reducing errors and ensuring precise mounting every time.

Mayor productividad: Speed up your mounting process with LED register mark illuminators and high-definition colour images, enhancing accuracy and efficiency.

Extend Mounter’s Operating Life: Boost the longevity and performance of your mounter by eliminating the drawbacks of obsolete analogue systems.

Uniformity Across Machines: Suitable for the entire range of Heaford machines, allowing operators to work on a familiar platform.

Advanced Camera Capabilities: Benefit from the digital camera technology with high magnification, vibrant colours, and HD clarity.

Customisable Vision System Features: Choose between the Standard Vision System for narrow web or the Enhanced Vision System for mid and wide web.

Rendimiento confiable: Our fan-less industrial computer operates efficiently from -20°C to +70°C at 100% CPU.

Preguntas frecuentes sobre montadoras de planchas flexográficas

Vea a continuación las preguntas más frecuentes que nos hacen nuestros clientes sobre nuestras máquinas de montaje de placas flexográficas. Si necesita saber más, comuníquese con nuestro amable equipo mediante el formulario a continuación.

What is a flexo plate mounter?

Different flexo plate mounters are available to cater to various printing applications and requirements. The specific types of mounters may vary depending on the manufacturer and their product offerings. Here are some common types of flexo plate mounters.

Montadores de placas de banda estrecha;

  • They are designed for narrow web applications such as labels, tags, and
  • These plate mounters are typically suitable for web widths up to 850mm (33 incles).
  • They are compact and offer high precision for smaller-scale printing operations.

Montadores de placas de banda mediana;

  • Ideal for medium-sized web applications, including flexible packaging
  • These plate mounters can handle web widths ranging from 900mm (35”) to 1500mm (59”)1200mm (47 inches).

Montadores de placas de banda ancha;

  • They are specifically designed for wide web applications, such as large-format flexible packaging, paper and corrugated printing,
  • Wide web plate mounters can handle widths exceeding 3600mm (142 inches).
  • They are equipped with robust features to handle the demands of larger-scale printing.

Corrugated Post Print Mounters:

  • They are tailored for the corrugated packaging industry.
  • These plate mounters are designed to handle large carrier sheets used in post-print corrugated applications.
  • They can accommodate carrier sheet sizes exceeding 2000mm (78 inches) in width.

¿Qué factores hay que tener en cuenta a la hora de elegir una montadora de planchas flexográficas?

A la hora de elegir una montadora de planchas flexográficas, hay que tener en cuenta varios factores para garantizar que la selección se ajuste a sus necesidades de impresión específicas. A continuación, se indican algunos factores esenciales que se deben tener en cuenta:

Plate Size and Compatibility:

  • Evalúe la variedad de tamaños de planchas que requiere su operación de impresión. Elija un montador de planchas que pueda adaptarse a los tamaños de planchas que utiliza habitualmente. Considere las dimensiones máximas y mínimas de planchas que admite la máquina.
  • Asegúrese de que el montador de placas sea compatible con el tipo de placas que utiliza, como placas de fotopolímero, placas de elastómero u otras específicas para su aplicación.

Ancho de la web:

  • Evaluate the web width of your printing materials. Different plate mounters are designed to handle various web widths, ranging from narrow to wide web applications.
  • Select a plate mounter that can accommodate the specific web width you work with to ensure proper plate alignment and registration.

Automation and Technology:

  • Consider the level of automation and technology incorporated into the plate mounter. Advanced features such as high-resolution cameras, intelligent software, and user-friendly interfaces can enhance efficiency and accuracy in the plate mounting process.
  • Evaluate the degree of automation that suits your requirements and the ease of use for operators.

Application-Specific Requirements:

  • Identifique las necesidades específicas de su aplicación de impresión. Diferentes industrias tienen requisitos únicos, como la impresión de etiquetas, los envases flexibles, la posimpresión de cartón corrugado, etc. Asegúrese de que la montadora de placas que elija sea adecuada para su aplicación específica.

Speed and Productivity:

  • Evalúe la velocidad y la capacidad de productividad de la montadora de placas. Considere el tiempo de preparación necesario para el montaje de placas y la capacidad de producción general de la máquina.
  • Choose a plate mounter that aligns with your desired production output and meets the demands of your printing operations.

Integration with Existing Workflow:

  • Determine whether the plate mounter can seamlessly integrate with your existing prepress workflow, including compatibility with file formats and integration with other equipment or software you use.

After-Sales Support and Maintenance:

  • Evalúe los servicios de soporte y mantenimiento posventa que ofrece el fabricante. Considere factores como la disponibilidad de soporte técnico, los recursos de capacitación y los contratos de mantenimiento para garantizar el rendimiento y la confiabilidad a largo plazo de la montadora de placas.

How can I prevent problems with my flexographic plate mounter?

Preventing problems with your flexographic plate mounter is essential to ensure optimal performance and longevity. Here are some preventive measures and best practices to help you avoid issues and maintain the efficiency of your plate mounter;

Regular Cleaning and Maintenance

  • Follow the manufacturer’s guidelines for routine cleaning and maintenance of the plate mounter.
  • Keep the machine and its components clean from dust, debris, and adhesive residues to prevent interference with the plate alignment process.
  • Lubricate moving parts as recommended to ensure smooth operation.

Registre su interés

Get in touch now to register your interested in the vision system upgrade. Our friendly, professional team is waiting to help you with all your enquiries.

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