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Corrugated Products

Plate mounting machines for corrugated printing

Our corrugated range has been developed with high quality, speed and accuracy in mind. A range of manual and motorised options are available to satisfy all budgets and requirements.

    • Protect your sleeves and your operators whilst achieving clean cuts/joints on your flexo plates and tape with our range of cutting systems
    • For manual mounters without motorised cameras, LED display showing positional data in the X axis significantly aides operator set-up negating the need of a tape ruler
    • Improve efficiency, consistency and remove the risks of air bubbles often associated with 'hand rolling' using our silicone foam lay down roller. This applies an even pressure across the full width of the sleeve for both tape and plate application
    • Faster job set-up and elimination of operator errors in job set up with our barcode scanner and associated software to generate job cards & read barcodes for automatic entry of mounting co-ordinates via your company network
    • Help operators mount consistently with a simple visual traffic light system with user defined mounting tolerance. Featuring a target recognition system that works on all types of register marks
    • Automatically generate QA reports with images of mounted plates by colour along with positional data and variance (actual position v programmed position), Stored electronically in PDF format
    • The system has been designed to apply a consistent and controllable tension across the full width of the shim which ensures it remains flat, removes any edge curl and can enhance the mounting process
    • A vaccum system to assit with fixing the carrier shim to the table during mounting

    Corrugated – Post Print Mounter

    PPMT Range (2CE & 2CS)

    A range of highly configurable, easy to use flat table post-print mounters. Manual and servo-motorised options available, along with connectivity to prepress systems.
    • Consistent repeatable mounting
    • Intuitive user interface
    • High magnification fixed focus camera system
    • Simple and quick to operate
    • Wide range of options
    • Connectivity to Esko, Hybrid and other prepress systems
    • Solid aluminium table with steel fabricated/welded support frame
    • Carrier sheet size up to 3,600mm (142”)
    • Shim length up to 1680mm (69”)
    • Download Product Details

    • View Product Video

    • Protect your sleeves and your operators whilst achieving clean cuts/joints on your flexo plates and tape with our range of cutting systems
    • For manual mounters without motorised cameras, LED display showing positional data in the X axis significantly aides operator set-up negating the need of a tape ruler
    • Improve efficiency, consistency and remove the risks of air bubbles often associated with 'hand rolling' using our silicone foam lay down roller. This applies an even pressure across the full width of the sleeve for both tape and plate application
    • Faster job set-up and elimination of operator errors in job set up with our barcode scanner and associated software to generate job cards & read barcodes for automatic entry of mounting co-ordinates via your company network
    • Help operators mount consistently with a simple visual traffic light system with user defined mounting tolerance. Featuring a target recognition system that works on all types of register marks
    • Automatically generate QA reports with images of mounted plates by colour along with positional data and variance (actual position v programmed position), Stored electronically in PDF format
    • The system has been designed to apply a consistent and controllable tension across the full width of the shim which ensures it remains flat, removes any edge curl and can enhance the mounting process
    • A vaccum system to assit with fixing the carrier shim to the table during mounting

    Corrugated – Post Print Mounter/Proofer

    PPMT Range

    Provides post print mounting with proofing, for accurate plate verification and register prior to long production runs.
    • Mount & proof on the same machine
    • Robust cast table is ground to high flatness tolerance
    • Precision ground aluminium proof drum
    • Manual job input or connectivity to server for transfer of job data
    • Servo drive to cameras (X-axis) with unique “loop” measurement to ensure totally repeatable positions
    • Servo drive low friction ball screws to move camera beam
    • 27” touch screen control
    • Protect your sleeves and your operators whilst achieving clean cuts/joints on your flexo plates and tape with our range of cutting systems
    • Apply tape faster, more precisely and more consistently with our range of operator friendly tape holders and applicators
    • Damage to sleeves will most often result in a reduction in print quality. Measure, track and predict the condition of your sleeves with our range of TIR and Scanning devices
    • Press manufacturers are working tirelessly to reduce start up waste through accurate pre-setting. We have a range of solutions to match your mounter to your press pre-setting system
    • A table, powered pneumatically to advance and retract as required. Options to hold the rear and/or front half of the plate during mounting (this avoids the need to protect the rear half of the plate mounting tape on the sleeve with silicone release liner)
    • Improve efficiency, consistency and remove the risks of air bubbles often associated with 'hand rolling' using our silicone foam lay down roller. This applies an even pressure across the full width of the sleeve for both tape and plate application
    • Faster job set-up and elimination of operator errors in job set up with our barcode scanner and associated software to generate job cards & read barcodes for automatic entry of mounting co-ordinates via your company network
    • Help operators mount consistently with a simple visual traffic light system with user defined mounting tolerance. Featuring a target recognition system that works on all types of register marks
    • Automatically generate QA reports with images of mounted plates by colour along with positional data and variance (actual position v programmed position), Stored electronically in PDF format

    Corrugated – Pre Print Mounter

    WW 2CS

    A range of sleeve or cylinder mounters with servo-motorised cameras and mandrel for fast and accurate mounting.
    • Facilitates high mounting accuracy
    • Manual alternative available with reduced options for lower initial investment
    • Proofing versions also available
    • Web widths up to 3000mm (118”)
    • Repeat from 500mm (20“) to 2500mm (98“)

    Associated Products

    • Sleeve exchange unit
    • Download Product Details

Heaford

Telephone


+44 (0) 161 9285679


Email (General)

sales@jmheaford.com

Email (Support)


service@jmheaford.com


UK address

9 Century Park

Pacific Rd

Altrincham

Cheshire

England

WA14 5BJ

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